Product Description
Heavy Duty Guillotine Metal Cutting Machine Scrap Steel Copper Aluminum Hydraulic Gantry Shear Machine
Q91 series scrap metal shear machine is also called the guillotine shear or the gantry shear widely used for metal recycling Industry to cut the scrap metal like the copper, the steel, stainless steel and so on. The gantry shear is a kind of heavy duty machine which cuts a large amount of scrap metal efficiently. This process can reduce the cost of the transportation, labor and the space of stock.
The equipment is used for light and thin steel, steel bar, steel plate, nickel plate, round steel, steel pipe, scrap copper, scrap iron, light metal structural parts, stainless steel, metal block, automobile body, aluminium alloy, copper material, steel wire, etc. The scrap metal is cut short in cold state and processed into qualified burden. Gantry shearing machine has a wide range of applications. It can be used not only as a processing equipment for metal recovery processing units, but also as a furnace material processing equipment for foundry workshop and metal cutting processing equipment for mechanical construction industry.
Features
Ø The gantry shear uses PLC automatic control and single control or continuous operation
Ø The gantry shear can configure scrap metal feeding box with hydraulic motor or cylinder push
Ø The gantry shear can configure remote control with high security
Ø The gantry shear can configure feeding box cover. It's better for the thin metal.
Detailed Photos
Product Parameters
1. Basic information
1.1 Place of use: specified by the customer;
1.2 Working conditions: work all year round;
1.3 The delivery method of this project is one-time complete set delivery.
2. Main functions
2.1 Suitable for shearing various low-carbon steel plates, domestic scrap steel, scrapped cars, scrapped ship plates, industrial flower plates and non-ferrous metals, etc., and the shearing can be formed in one time;
2.2 Each moving part is hydraulically driven, with stable operation, high shearing pressure, high shearing efficiency, and the working pressure of the hydraulic system is ≤25MPa;
2.3 PLC control operation is simple, convenient, safe and reliable;
2.4 The equipment uses three-phase 380V, 50Hz, 60Hz (optional and customized).
3. Technical Datas and Prices
| Item |
DETAIL DATA |
REMARK |
| 1 |
Shear Main Cylinder |
Model |
YG450/320-1008 |
QTY |
3 |
1250T |
| Nominal Thrust |
4450kN |
Stroke |
1400mm |
| 2 |
Press Cylinder |
Model |
YG300/220-950 |
QTY |
2 |
400T |
| Nominal Thrust |
1980kN |
Stroke |
1400mm |
| 3, Optional |
Shear Pushing Cylinder |
Model |
YG220/160-5850 |
QTY |
1 |
106T |
| Nominal Thrust |
1060kN |
Stroke |
7850mm |
| Hydraulic Motor |
Model |
JMDG16-2400B |
QTY |
1 |
Chain Drive |
| 4 |
Material Tank(Pushing)Dimension |
8000×2400×1200 |
LXWXH |
| 5 |
Blade Length |
500mm x 5 |
2500mm |
| 6 |
Size After Cutting |
500mm x 500mm |
5pieces/cut |
| 7 |
Cutting Speed |
3times/Minute |
|
| 8 |
Working Pressure |
21-25MPa |
Designed 28Mpa |
| 9 |
Shear Height Maximum Opening |
1370mm |
|
| 10 |
Press Width/Feed Height Opening |
1400mm |
|
| 11 |
Main Motor Power |
45kWx6 / 380V/3PH,50Hz(Customized) |
270kw |
| 12 |
Maximum Cutting Range(20# steel)
δb≤450N/mm² |
Round Bars:φ200mm |
Blade Middle Point |
| Square Bars:200×200mm |
| Steel Plates:180×400mm |
| 14 |
Main motor |
Model |
225M-4 |
QTY |
6 |
|
| Power |
45kW |
RPM |
1480r/min |
| 15 |
Plunger pump |
Model |
A4V250 |
QTY |
3 |
|
| Pressure |
31.5MPa |
Displacement |
250ml/r |
| 16 |
Cooling |
Cooling Tower as regular configuration |
| 17 |
Oil Heating |
Installed in oil tank for winter using.( tell in advance if need) |
| 18 |
Machine Weight |
About 150tons |
4. Main structure of the machine
4.1 The main body is welded with high-quality steel plates and welded after fine processing. It can operate reliably under heavy load for long time;
4.2 The machine is composed of a frame, a shearing cylinder, a pressing cylinder, an upper shearing knife holder, a lower shearing knife holder, a pressing mechanism, a shearing blade, a guide mechanism, etc. The upper and lower shearing knife holders can shear the plates into qualified size plates.
4.3 The connection between the cylinder and the body adopts a screw structure;
4.4 The blade adopts a parallelogram and rectangular design, which can be flipped and polished for multiple uses. The material is H13 and can provide high-strength shearing;
4.5 All cylinders of this machine are made of high-quality steel pipes and high-quality forging materials and are made through fine processing. The inner surface of the cylinder body adopts a unique rolling process, which improves the cold hardening effect of the surface metal structure, thereby extending the service life of the cylinder body;
4.6 It adopts heavy-duty rapid cooling guide rails and is equipped with an automatic lubrication system, which has a long service life and is easy to maintain and repair.
5. Hydraulic power system
5.1 The oil pump used in this machine has excellent suction characteristics, low noise, long life, high volumetric efficiency, and short control response time;
5.2 The hydraulic system adopts the overall structure of the cartridge valve, which has a compact structure, large oil flow, good sealing performance, and a long service life. The hydraulic system is equipped with an integrated valve block, which assembles each valve according to its function. It is simple and intuitive, which not only simplifies the pipeline layout, but also provides convenience for the maintenance of the machine. The plug-in external control uses 24V DC voltage, which is safe to use;
5.3 The return oil pipeline is equipped with a large flow and high-precision return oil filter to ensure the cleanliness of the hydraulic oil. The pressure oil pipeline connection adopts high-pressure flange connection to improve the sealing performance and reduce the oil circuit damping;
5.4 The power system is equipped with air conditioning and refrigeration equipment to cool the hydraulic oil in the oil tank to ensure that the hydraulic oil is in a stable working state;
5.5 The hose system is connected with high-pressure steel wire braided hose and has an anti-failure safety device to effectively prevent leakage caused by vibration;
5.6 The oil pump motor and oil tank are integrated with each other and occupy a small area.
6. Electrical control system
6.1 The electrical system is composed of electrical control cabinet, operating table, wiring system, signaling device and sound and light alarm;
6.2 The main circuit of this system is powered by a three-phase 380V AC power supply. The main motor adopts domestic first-line brand motor, and the protection level of the motor is IPM;
6.3 This system adopts imported PLC, and completes a series of operations such as detection of the system working status, logical operation, and output according to the special program, so that the contactor and solenoid valve at the output end can act in a certain order, thereby controlling each action process of the equipment. The I/0 action status of this system is displayed by corresponding indicator lights on the PLC. Due to the high performance of PLC, this system has a strong self-diagnosis ability;
6.4 This system mainly adopts domestic first-line brand electrical products to ensure its reliability.
6.5 This system uses travel switches to realize the position detection of each moving part. The travel switch is installed in the corresponding parts such as the fuselage. When the equipment moves to the corresponding position, its travel switch is triggered, and the travel switch signal is transmitted to the PLC. After being processed by the PLC, the corresponding actuator is controlled to complete the action of the equipment. Pressure sensors are used to detect pressure, and the signals are processed by PLC to control each actuator;
6.6 The operating table is equipped with control and display components for pump groups, oil cylinders, etc. These components are composed of signal lights, knobs, buttons, etc. At the same time, the operating table is equipped with a liquid crystal display screen for the working status of the whole machine, which can fully observe the operating status of the equipment, making the operating table the operation, control and display center of the machine;
6.7 The electrical control cabinet is a dust-proof structure, equipped with main switches, contactors, control transformers, indicator lights and other components. The main switch is manually operated, and the live parts in the cabinet are equipped with organic glass protective covers to effectively protect the personal safety of operators;
6.8 The main circuit and control circuit are both short-circuit and overload protected. The electrical cabinet, button box and machine body are equipped with grounding protection lines and grounding bolts for connecting the machine to the protective grounding system. Emergency stop buttons are installed on the machine body, power station and operating table. Once an abnormal working condition occurs, the emergency stop button can be pressed at any time to ensure the safety of personnel and equipment;
6.9 The system is equipped with a safety alarm device. Before the equipment is operated, the safety alarm device reminds the operators around the equipment to pay attention to safety, so as to reduce and eliminate the occurrence of safety accidents;
6.10 The machine is equipped with a remote control, which can operate the equipment over a long distance.
7.Scope Of Supply
| Item |
Name |
Model&Specification |
QTY |
Remark |
| 1 |
Machine Host |
/ |
1set |
|
| 2 |
Cylinders |
Shearing/Pressing |
1set |
Pushing Optional |
| 3 |
Hydraulic Station |
/ |
1set |
|
| 4 |
Oil Pipes |
/ |
1set |
|
| 5 |
Electric Control |
/ |
1set |
Control Cabinet, Operation Panel, and cables |
| 6 |
Documents |
Manual Book |
1pc |
Including assembling drawings, electric drawings hydraulic drawings, and wear&tear list |
| Certificate |
1pc |
| Packing List |
1pc |
| 7 |
Spares |
O-Seal for pipes |
5sets |
|
| 8 |
Installation |
|
|
Optional and charge |
8. Working conditions
8.1 Power supply: three-phase AC, voltage 220-480V (± 10%), frequency (optional) 50Hz, 60Hz (± 2%)
8.2 Working medium: L-HM46 or L-HM68 anti-wear hydraulic oil;
8.3 Altitude below 2500 meters;
8.4 Ambient temperature -10ºC to 40ºC;
8.5 Humidity: Relative humidity does not exceed 90% when the ambient temperature is ±20ºC; relative humidity does not exceed 50% when the ambient temperature is ±40ºC.
9. Equipment Handover Points
9.1 Design
9.1.1 The supplier is responsible for the design of the equipment supplied and the design of the equipment foundation installation drawing (including load);
9.1.2 The buyer is responsible for the site planning design and the equipment foundation construction drawing design (including power supply, water supply, lighting, ventilation, grounding, lightning protection, noise reduction, drainage, etc.);
9.1.3 The buyer is responsible for providing the media required for the equipment (including power system oil, lubricating oil, etc.), cleanliness: NAS-8;
9.1.4 The buyer is responsible for providing an accurate site map. If there is already a factory building, the buyer shall provide an accurate factory building map.
9.2 Production
9.2.1 The supplier is responsible for the production of the equipment supplied;
9.2.2 The buyer is responsible for the construction of the site foundation and supporting equipment;
9.3 Water connection point: the water source point in the equipment foundation installation diagram provided by the supplier, the buyer is responsible for design and construction;
9.4 Electricity connection point: the buyer is responsible for leading the power supply to the equipment power cabinet;
9.5 The buyer is responsible for the design and construction of the transformer equipment and the power protection of the factory area;
9.6 The supplier is responsible for installation and commissioning on-site hoisting, and the buyer provides hoisting equipment;
9.7 The buyer is responsible for common tools.
10.After-sales service
10.1 Since the signing of the contract, we provide online technical services throughout the process.
10.2 The supplier trains on-site operators and equipment maintenance personnel.
10.3 The supplier provides various accessories at a long-term discount.
Our Advantages
The control adopts a cartridge valve integrated system, with adjustable pressure, stable flow, reliable action, long service life, and reduced connecting pipelines and leakage points. The fuselage adopts a gantry structure: it is composed of a frame, a hydraulic cylinder, a hydraulic power system and an electrical system. The frame is welded with high-quality steel plate, and the internal stress is eliminated by high temperature annealing. The tonnage of the pressing cylinder is realized by a piston cylinder. The cylinder body is made of high-quality 45# steel. The surface of the piston rod is quenched by medium frequency, which has a long service life. The main components of the oil cylinder adopt high-quality material sealing ring to ensure reliable sealing.
Hydraulic drive,PLC control.
High efficiency and low labor cost.
Big enough pressing room to feed large size scrap.
Customized feedbox size and blade length.
We are factory with strict quality control team.
PROJECT CASE
After Sales Service
Lifelong maintenance and considerate technical support!
1) Any problem before or after delivery, you could find and talk with us anytime anywhere.
2) Technicians can be sent to abroad, door to door service
3) Video / CD of test running and installation, User's Manual.
4) Complete parts & tools in box sent with machine
Quality & After-sales
Quanlity Control:
1.We have a QC team,Strict quality control under TUV,SGS, ISO9001. Our QC department strictly carries on a precise process to ensure best quality.
2.We salesman ,also as a order follower,would trace every phase of production from the beginning.
3.We would try our best to help clients solve problems when they occurred.
After Sales Service:
1.We provide Services to translate Operation Manual and Other Documents into your language, worry-free to operate and maintain
2.7x24 Technical Phone Service, we do care your real problems anytime Engineers available to service machinery overseas
3.We have continues record for our customs with details to provide faster and more efficient custom service
Any more questions please feel free to contact us......
Audited Supplier 
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